XERPIUM MANUFACTURING

Ringkasan

Ekosistem Manufaktur Enterprise-Grade

XERPIUM MANUFACTURING adalah ekosistem modul manufaktur yang dibangun di atas XERPIUM 18 — mencakup Quality Control, AI Assistant, Dashboard Analytics, dan Dynamic Stage Workflow.

⚙

MRP

Core Compatible

✓

QC

Quality Control

★

AI

Assistant Built-in

■

BI

Dashboard Analytics

🏢

MULTI

Warehouse / Branch

📈

CONS

Consolidation Reports

💰

MULTI

Currency / User

🌏

GOV

Bea Cukai + Coretax

XERPIUM MRP Compatible

Fitur Inti Manufaktur

⚙

Manufacturing Orders

MRP Production — Buat, konfirmasi, lacak MO dari BOM
Multi-company — Operasi multi-lokasi, terikat company
Automated Planning — Rencana produksi berdasarkan stok & lead time
Cost Accounting — Integrasi mrp_account untuk WIP journal

☰

Bill of Materials (BOM)

Multi-level BOM — Hierarki sub-assembly & raw materials
BOM per Variant — Konfigurasi per produk variant
Aerospace Config — BOM → aircraft type (as-designed/as-built/as-maintained)
AI BOM Lookup — Cari detail BOM via AI assistant

🏭

Work Centers

Standard — Assembly Line, Machining, Testing, Paint, QC, Tooling
Aerospace Extension — Certification tracking, calibration scheduling
Environmental Controls — Tracking suhu, kelembaban, kontaminasi
Capacity Management — Batasi kapasitas per aircraft type

✍

Work Orders

Native Execution — XERPIUM standard work order flow
Aerospace Extension — Operator assignment, sign-off workflow
Tool Tracking — Fixture, gauge, special tool per work order
Digital Sign-off — Tanda tangan digital + timestamp audit trail

🏢

Enterprise Features

Multi Warehouse Locations — Gudang hierarki, lokasi receiving, stock, delivery, cross-dock
Multi Company / Branch — Operasi multi-lokasi, inter-company transactions, shared master data
Consolidation Reports — Laporan konsolidasi multi-company, eliminasi inter-co, drill-down
Multi User — Role-based access control, group permissions, approval workflow
Multi Currency — Transaksi multi-mata uang, exchange rate auto-sync, unrealized gain/loss

🔗

Inter-Company Operations

Inter-Co SO → PO — Sales order otomatis generate purchase order di branch lain
Inter-Co Stock Transfer — Transfer barang antar gudang/branch dengan auto journal
Consolidated P&L — Profit & Loss gabungan semua branch/entitas
Consolidated Balance Sheet — Neraca konsolidasi dengan eliminasi inter-co
Currency Conversion — Rate otomatis dari Bank Indonesia / ECB / Federal Reserve

Manufacturing Orders, BOM, Work Centers, Work Orders — Kanban & Form View

Quality Management

Quality Control

xerpium_mrp_quality menyediakan quality management lengkap tanpa lisensi Enterprise.

Control Point

→

Quality Check

→

Pass → Selesai

/

Fail → Alert

→

Root Cause

→

Corrective → Solved

xerpium_mrp_quality

Komponen	Deskripsi
Quality Control Points	Titik kontrol: produk, kategori, picking type. Sequence QCP####
Quality Checks	Pass / Fail / Measure. Sequence QC####. Auto-seed dari control point
Quality Alerts	Non-conformance tracking, kanban stages. Sequence QA####
Alert Teams	Tim QC dengan KPI: check_count, alert_count
Root Causes	Katalog: Workcenter Failure, Parts Quality, Others
Test Types	instructions, passfail, measure, picture

Sample Implemented QC: Aerospace

NCR — Non-conformance reports, severity, root cause, linked ke MO
CAPA — Corrective & preventive actions, efektivitas tracking
Inspection Plans — Incoming, in-process, final dengan line items
FAI (AS9102) — First Article Inspection: full/partial/delta. Auto pass/fail
Quality Release — Sertifikat rilis kualitas per MO

♦ QC: Gold Mining & Refinery

Assay Lab Purity Certificate

Assay Samples — Chip, core, grab, channel, composite. Source: ore, bullion, process, tailings, soil
Test Methods — Fire Assay, XRF, Wet Chemistry, AAS, ICP-OES
Lab Results — Gold PPM, silver PPM, copper %, iron %, sulfur %. Auto-compute grade g/ton
Purity Certificate — Karat grades (375-999), troy oz conversion, valid_until tracking
Refinery QC — Quality review stage sebelum completed. Linked ke purity certificate
Workflow — Draft → Submitted → Analyzed → Reported

⚛ QC: Coal Mining

Proximate Analysis Quality Certificate

Coal Samples — Source: mine face, stockpile, delivery, rehandle. Type: chip, grab, channel, composite
Test Methods — Proximate Analysis, Ultimate Analysis, Calorific Value Test
Lab Results — Calorific Value (kcal/kg), total moisture %, ash %, volatile matter %, sulfur %, fixed carbon %
Quality Certificate — Grade A/B/C/Sub-bituminous/Lignite, weight ton, customer linked
Production Integration — Quality fields langsung di MO: actual_cv, actual_ash, actual_moisture
Workflow — Draft → Submitted → Analyzed → Reported

🌱 QC: Sawit / Palm Oil

FFA / Moisture Planned

Basis Framework — xerpium_mrp_quality sebagai fondasi QC untuk industri sawit
Quality Control Points — Titik kontrol untuk CPO, PKO, kernel, empty bunch, fiber
Planned Metrics — Free Fatty Acid (FFA), moisture content, dirt content, DOBI value
Sample Tracking — Fresh fruit bunch grading, kernel quality, shell ratio
Dashboard Integration — vit_dashboard_sawit untuk KPI produksi CPO
Status — Module dalam roadmap, framework QC sudah tersedia

⚙ QC: Generic Manufacturing

All Industries

Quality Control Points — QCP#### sequence, per produk, kategori, picking type
Quality Checks — QC#### sequence. Pass/Fail/Measure. Auto-seed dari control point
Quality Alerts — QA#### sequence. Kanban: New → Confirmed → Action Proposed → Solved
Root Causes — Workcenter Failure, Parts Quality, Others (configurable)
Test Types — Instructions, Pass-Fail, Measure, Picture
Teams & KPI — QC teams dengan check_count, alert_count metrics

Quality Control Points, Quality Checks, Quality Alerts — Kanban View

AI-Powered

AI Assistant — Manufaktur dengan Natural Language

100+ tools, 12 intent MRP, mendukung 11 bahasa. Perintahkan manufaktur dalam bahasa sehari-hari.

Arsitektur AI Pipeline

User Input

"Buat MO untuk Widget A sebanyak 100 unit"

↓

AI Planner

DeepSeek LLM

INTENT DETECTED: record.create.mrp.production

↓

Execution Plan

1

Resolve product:

"Widget A"

→

product(42)

2

Find BOM:

"Widget A Assembly"

→

bom(15)

3

Create MO:

product=42, qty=100, bom=15

↓

Executor → XERPIUM ORM

MO/2026/0001 created successfully

✓ Manufacturing Order berhasil dibuat via perintah natural language

MRP AI Intents

Perintah	Aksi
"Buat MO untuk produk X"	Create MO, resolve BOM
"Konfirmasi MO/00123"	Confirm MO
"Buka laporan manufaktur"	Open MO overview

7 MRP AI Tools

Tool	Fungsi
mrp_find_boms	Cari BOM
mrp_get_bom_details	Detail baris BOM
mrp_find_orders	Cari MO
mrp_get_order_details	Detail MO
mrp_create_order	Buat MO baru
mrp_confirm_orders	Konfirmasi MO
mrp_cancel_orders	Batalkan MO

U

Buat MO untuk produk "Widget A" sebanyak 100 unit

AI

resolve Widget A ditemukan. BOM "Widget A Assembly" tersedia.
execute MO MO/2026/0001 berhasil dibuat. Qty: 100. BOM: Widget A Assembly.

U

Konfirmasi MO/2026/0001

AI

execute MO/2026/0001 berhasil dikonfirmasi. Status: Confirmed.

Chat Panel, Intent Detection, Execution Plan, Multi-Tool Orchestration

11 Bahasa

EN, ID, ES, FR, DE, PT, ZH, JA, KO, RU, AR

Attachment Processing

Spreadsheet, Document, Image (OCR via Mistral)

Multimodal Input

Text, file upload, voice-to-text ready

🛠

AI Assistant for Development

Add Fields — Tambah field baru ke model apapun via perintah natural language
Change Workflow — Modifikasi stage, state, approval flow tanpa coding
Add Form Views — Buat form view baru dengan field layout otomatis
Add Actions — Server action, menu action, contextual action via AI
Add Security Rules — RBAC groups, record rules, access rights
Add Reports — QWeb report template dari deskripsi

⚡

No-Code Customization

Schema Inspector — AI membaca model, field, relasi secara real-time
Code Generator — Python model + XML view + CSV security otomatis
Preview & Apply — Preview perubahan sebelum diterapkan ke database
Rollback Safe — Semua perubahan bisa di-rollback via version control
Prompt → Code → Deploy — Dari ide ke modul jalan dalam hitungan menit

Chat Interface — Tambah Field, Ubah Workflow, Buat Form View via Natural Language

Analytics

Dashboard Analytics — Dashboard Studio

19 jenis chart, dual data source (ORM + SQL), AI auto-generate, NL→SQL, copilot chat.

19

Jenis Chart

33

Industry Dashboards

AI

Auto-Generate

Manufacturing KPI Template

Widget	Metrik	Target
Production Orders	mrp.production count by state	—
Efficiency Gauge	qty_produced sum	100%
Downtime Trend	mrp.production by month	—

AI Dashboard Features

Auto-Generate — Natural language → dashboard lengkap via DeepSeek
NL → SQL — Natural language → SQL query real-time
Chart Insight — AI analisis tren, peak, anomaly, rekomendasi
Copilot Chat — SSE-streamed chat dengan konteks dashboard
Conditional Formatting — Warna dinamis berdasarkan nilai

Chart Types

tile line bar bar_h area pie doughnut scatter radar funnel gauge bullet map list todo stacked_bar stacked_area waterfall bubble

Drag & Drop Dashboard Builder, Chart Configuration, KPI Tiles, AI Copilot

Workflow Engine

Dynamic Stage Workflow

Framework stage configurable untuk semua model XERPIUM — dengan Python hooks, server actions, dan RBAC.

Workflow Pipeline

Stage Enter

→

Python Hook

→

Server Action

→

RBAC Check

→

State Sync

Dynamic Stages

Model	Stages
sale.order	Draft → Quotation → SO → Done → Cancelled
purchase.order	Draft → RFQ → PO → Done → Cancelled
stock.picking	Draft → Waiting → Ready → Done → Cancelled
account.move	Draft → Posted → Cancelled
gold.production	Draft → In Progress → Done → Cancelled
gold.refinery	Draft → Processing → QA Review → Completed
coal.production	Draft → Planned → In Progress → Done
coal.delivery	Draft → Confirmed → Loading → In Transit → Delivered

Framework Features

Configurable per Model — Stage independen untuk setiap model XERPIUM
Python Hooks — Jalankan method saat record masuk stage
Server Actions — Automated actions on stage enter
RBAC Groups — Batasi stage per grup (Manager, User, Viewer)
Native State Sync — Auto-sync stage ↔ native state field
Back Navigation — Support stage mundur (configurable)
Default Stage — Auto-assign saat record baru dibuat

Kanban View with Dynamic Stages, Stage Transitions, RBAC Controls, State Sync

Ecosystem

Integrasi Cross-Module

Manufaktur terintegrasi penuh dengan seluruh ekosistem XERPIUM.

📄

Manufaktur ↔ Sales

sale.order → mrp.production via BOM auto-resolve
Dynamic stages sync: SO confirmed → trigger production
AI: "Buat MO dari SO/001"

📦

Manufaktur ↔ Purchase

Raw material requirements → Purchase requisition
Vendor management (tier, certification, quality rating)
PO received → stock available → MO ready

📦

Manufaktur ↔ Inventory

stock.move ↔ mrp.production (components & finished goods)
Serial number tracking (mandatory untuk aerospace)
Lot tracking, shelf life management

💰

Manufaktur ↔ Accounting

mrp_account → WIP journal entries otomatis
Cost center tracking (analytic accounts)
MIS Builder integration untuk cost analysis

👥

Manufaktur ↔ HR

Operator assignment (hr.employee) pada work orders
Sign-off by employee dengan timestamp
Workforce planning & scheduling

✅

Manufaktur ↔ Quality

Quality check trigger saat MO produced
Quality alert dari non-conforming production
NCR/CAPA workflow (aerospace)

🌏

Manufaktur ↔ Bea Cukai (Kawasan Berikat)

Manifest impor & ekspor otomatis untuk Kawasan Berikat (Bonded Zone)
PCB (Pemberitahuan Cukai Barang) & PE (Pemberitahuan Ekspor) tracking
Real-time status pabean: approved, hold, reject
Rekon BCKI (Buku Cukai Ke Kawasan Industri) otomatis
Tracking barang masuk/keluar Kawasan Berikat dengan HS Code
Integrasi INATRADE untuk dokumen ekspor

💰

Manufaktur ↔ Coretax (Perpajakan)

Auto-generate e-Faktur PPN (Faktur Pajak Elektronik)
OTOMATIS hitung DPP, PPN, PPnBM dari MO/Invoice
Massal upload e-Faktur ke Coretax via API
Validasi NPWP lawan transaksi otomatis
Retur & pembatalan faktur terintegrasi
Laporan SPT Masa PPN (PPN Out & PPN In) real-time
Mapping akun PPN ke chart of accounts otomatis

Manufacturing Accounting

Jurnal Akuntansi Manufaktur

Alur jurnal otomatis dari material consumption hingga finished goods — terintegrasi penuh dengan mrp_account.

Alur Jurnal Manufacturing

Step 1

Component Consumption

Ketika MO dikonfirmasi & komponen dipick:

                DR Work in Progress (WIP)    Rp XXX,XXX

                CR Raw Material Inventory    Rp XXX,XXX

📋

Step 2

Direct Labor Cost

Biaya langsung tenaga kerja produksi:

                DR Work in Progress (WIP)    Rp XXX,XXX

                CR Wages Payable / Payroll    Rp XXX,XXX

👥

Step 3

Manufacturing Overhead

Alokasi overhead: listrik, depresiasi mesin, sewa pabrik:

                DR Work in Progress (WIP)    Rp XXX,XXX

                CR Manufacturing Overhead Applied    Rp XXX,XXX

⚙

Step 4

Finished Goods

MO selesai, produk jadi masuk gudang:

                DR Finished Goods Inventory    Rp XXX,XXX

                CR Work in Progress (WIP)    Rp XXX,XXX

📦

Step 5

Cost of Goods Sold

Ketika produk terjual / delivery order validated:

                DR Cost of Goods Sold (COGS)    Rp XXX,XXX

                CR Finished Goods Inventory    Rp XXX,XXX

💰

Akun Penting dalam Manufacturing

Akun	Tipe	Fungsi
Work in Progress (WIP)	Asset	Biaya produksi yang sedang berjalan
Raw Material Inventory	Asset	Nilai bahan baku di gudang
Finished Goods Inventory	Asset	Nilai produk jadi siap jual
Manufacturing Overhead	Expense	Biaya tidak langsung (listrik, depresiasi)
Cost of Goods Sold	Expense	HPP produk yang sudah terjual
Wages Payable	Liability	Upah tenaga kerja produksi

Fitur Akuntansi Manufaktur

WIP Auto-Entry — Jurnal WIP otomatis saat komponen dipick
Cost Rollup — HPP otomatis = Material + Labor + Overhead
Variance Analysis — Selisih antara estimated vs actual cost
Overhead Allocation — Alokasi berdasarkan jam mesin / unit produced
Multi-Company Journal — Inter-co manufacturing journal entries
Analytic Distribution — Cost center tracking per project/dept
Period Close — Revaluasi WIP bulanan otomatis

Industry Solutions

Modul Manufaktur Industri Spesifik

✈ Aerospace Manufacturing

10 modules AS9102 NCR/CAPA

MO Extensions — Aircraft type, serial number, configuration, priority (AOG/Critical/High/Normal/Low)
Work Order Sign-off — Digital sign-off, operator, timestamp, tool tracking
Tooling Management — Fixture, gauge, calibration scheduling, status
ECO (Engineering Change) — BOM link, approval workflow, revision tracking
FAI (AS9102) — First article inspection: full/partial/delta
Quality Release — Sertifikat rilis kualitas per MO

⚛ Coal Production

6 modules ESDM Reporting

Daily Production Orders — Shift-wise tracking (planned vs actual tonnage)
Stockpile Management — Weighted average CV, capacity utilization
Haulage Tracking — Equipment, operator, fuel, duration
Quality Integration — CV, ash, moisture parameters
Government Reporting — ESDM compliance

♦ Gold Production & Refinery

7 modules Bullion Tracking

Ore Extraction — Block, seam, ore type, grade tracking (g/ton)
Refinery Jobs — Smelting, CIL, CIP, heap leach, amalgamation, electrolysis
Bullion Tracking — Bar no, purity (999/995/960/916/750/585/375)
Loss/Recovery — Slag, loss computation, recovery rate %
Fine Gold Calc — Automated weight → troy oz conversion

✎ Garment Manufacturing

Dashboard BOM Multi-Size

Style/BOM Management — BOM per style, size, warna, kombinasi
Bill of Material Multi-Level — Fabric, trim, accessory, packaging
Production Tracking — Cutting → Sewing → Finishing → QC → Packing
Panjang Roll Fabric — Tracking meter/yard per roll, marker efficiency
Dashboard Garment — Line efficiency, bottleneck, output per line
Buyer/SO Integration — PO dari buyer langsung trigger production plan

⚙ Generic Manufacturing

All Industries

Quality Control Points — Titik kontrol untuk semua produk
Dashboard Manufacturing KPI — Production orders, efficiency, downtime
AI Manufacturing — Create/confirm/cancel MO via natural language
Dynamic Stage — Configurable workflow untuk semua manufacturing models
Cross-Module Integration — Sales, Purchase, Inventory, Accounting, HR

Comparison

Mengapa XERPIUM Manufacturing?

Aspek	Competitor ERP	XERPIUM Manufacturing
Lisensi	Per-user/per-app fee	SaaS / On Premise
Quality Control	Enterprise only	✓ Included (SaaS / On Premise)
AI Assistant	✗ Not available	✓ 100+ tools, multilingual
Dashboard	Limited	✓ 19 chart types, AI-powered
Dynamic Stage	✗ Not available	✓ Configurable per model
Industry Modules	Generic	✓ 30+ industri spesifik
Aerospace	✗ Not available	✓ 10 modul lengkap
Mining	✗ Not available	✓ Coal + Gold + Livestock
Report	Standard QWeb	✓ Turbo Report 30+ industri
Multi-Company	Enterprise only	✓ Included
Multi Warehouse	Enterprise only	✓ Hierarki gudang, cross-dock
Consolidation	Enterprise only	✓ P&L, Balance Sheet, eliminasi inter-co
Multi Currency	Enterprise only	✓ Auto exchange rate, unrealized gain/loss
Bea Cukai	✗ Not available	✓ Kawasan Berikat integration
Coretax	✗ Not available	✓ e-Faktur PPN auto

Portfolio

Portofolio Industri XERPIUM

Industri	Modul	Dashboard	Report
Inventory & WMS	275+	✓	✓
Manufacturing	230+	✓	✓
Purchase	105	✓	✓
HR & Payroll	29	✓	✓
Aerospace	10	✓	✓
Accounting	9	✓	✓
University	9	✓	✓
Distribution	8	✓	✓
Koperasi	8	✓	✓
Retail & POS	7+	✓	✓
Gold Mining & Refinery	7	✓	✓
Aviation	6	✓	✓
Coal Mining	6	✓	✓
Hospital & Pharmacy	6	✓	✓
Travel Haji & Umroh	6	✓	✓
Logistics	5	✓	✓
Hotel & Property	5	✓	✓
Beauty Clinic	5	✓	✓
Rental	4	✓	✓
Livestock	4	✓	✓
Fishery	4	✓	✓
Software House	4	✓	✓
Event Organizer	4	✓	✓
Satellite City	2	✓	✓
Education Foundation	2	✓	✓
Food & Beverage	1	✓	✓
Civil Construction	1	✓	✓
Garment	1	✓	✓
Agriculture	1	✓	✓
Theme Park	1	✓	✓
Data Center / IT	1	✓	✓
Sawit / Palm Oil	1	✓	✓
Feedmill	1	✓	✓
Building Management	1	✓	✓
Auditor	1	✓	✓

XERPIUMMANUFACTURING

Ekosistem Manufaktur Enterprise-Grade

Fitur Inti Manufaktur

Manufacturing Orders

Bill of Materials (BOM)

Work Centers

Work Orders

Enterprise Features

Inter-Company Operations

Quality Control

xerpium_mrp_quality

Sample Implemented QC: Aerospace

♦ QC: Gold Mining & Refinery

⚛ QC: Coal Mining

🌱 QC: Sawit / Palm Oil

⚙ QC: Generic Manufacturing

AI Assistant — Manufaktur dengan Natural Language

Arsitektur AI Pipeline

MRP AI Intents

7 MRP AI Tools

11 Bahasa

Attachment Processing

Multimodal Input

AI Assistant for Development

No-Code Customization

Dashboard Analytics — Dashboard Studio

Manufacturing KPI Template

AI Dashboard Features

Chart Types

Dynamic Stage Workflow

Workflow Pipeline

Dynamic Stages

Framework Features

Integrasi Cross-Module

Manufaktur ↔ Sales

Manufaktur ↔ Purchase

Manufaktur ↔ Inventory

Manufaktur ↔ Accounting

Manufaktur ↔ HR

Manufaktur ↔ Quality

Manufaktur ↔ Bea Cukai (Kawasan Berikat)

Manufaktur ↔ Coretax (Perpajakan)

Jurnal Akuntansi Manufaktur

Alur Jurnal Manufacturing

Akun Penting dalam Manufacturing

Fitur Akuntansi Manufaktur

Modul Manufaktur Industri Spesifik

✈ Aerospace Manufacturing

⚛ Coal Production

♦ Gold Production & Refinery

✎ Garment Manufacturing

⚙ Generic Manufacturing

Mengapa XERPIUM Manufacturing?

Portofolio Industri XERPIUM