XERPIUM GARMENT

Ringkasan

Ekosistem Manajemen Garmen

XERPIUM GARMENT adalah solusi manajemen garmen & apparel — dari chart of account khusus garment, BOM per style, production planning, cutting, sewing, finishing, hingga dashboard KPI real-time.

📝

COA

Chart of Account

📦

BOM

Bill of Material

🔧

PROD

Manufacturing

📈

KPI

Dashboard Garment

Master

Chart of Account & Master Data

Chart of account khusus industri garmen dengan struktur akun 6-digit. Ada 100+ akun yang mencakup aset garmen, persediaan bahan baku, WIP, biaya produksi, dan pendapatan apparel.

💰

Chart of Account Garment

Code Digits — Struktur 6-digit (ga_XXXXX) khusus garment
Receivable — Piutang usaha garment (ga_120100)
Payable — Hutang usaha garment (ga_210100)
Inventory — Akun bahan baku, WIP, barang jadi (ga_130100–130800)
Revenue — Pendapatan apparel & jasa makloon (ga_430100)
Expense — Beban pokok produksi garment (ga_510100)
Tax — PPN garment 11% (tax_sale_11 / tax_purchase_11)

📦

Akun Produksi & Inventory

Raw Material — Persediaan bahan baku (ga_130100)
WIP — Barang dalam proses (ga_130200)
Finished Goods — Barang jadi garment (ga_130300)
Consumable — Bahan pembantu & trim (ga_130600)
Asset Garment — Mesin jahit, obras, potong (ga_170100)
Accum Depr — Akumulasi penyusutan aset garment (ga_170200)

⚙

Akun Biaya Produksi

Raw Material Cost — Bahan baku langsung (ga_510200)
Direct Labor — Upah tenaga kerja langsung (ga_510300)
Overhead Pabrik — BOP, listrik, air, gas (ga_510400)
Trim Cost — Biaya trim & aksesoris (ga_510500)
Makloon Cost — Biaya jasa makloon (ga_510600)
Subkon Cost — Biaya subkontrak (ga_510700)

📊

Akun Lainnya

Freight — Biaya pengiriman garment (ga_520200)
Commission — Komisi sales garmen (ga_520300)
Discount — Diskon penjualan garment (ga_430200)
Sales Return — Retur penjualan (ga_430300)
PPN Masukan — PPN pembelian (ga_150200)
PPN Keluaran — PPN penjualan (ga_250200)

Core

BOM, Produksi & Dashboard

📦 BOM per Style

BOM Garment — Bill of material per style garment, multi-level
Komponen — Fabric, trim, thread, label, packaging
Operations — Routing operasi: cutting, sewing, finishing, packing
Cost Roll-Up — Kalkulasi biaya per unit garment
Scrap % — Allowance waste fabric per style

🔧 Production Order

MO Garment — Manufacturing order khusus garment
Planning — Lot sizing per cutting batch
Component Release — Pengeluaran bahan baku ke produksi
WIP Tracking — Tracking barang dalam proses real-time
Labour Hours — Pencatatan jam kerja per operasi

🎦 Cutting & Sewing

Cutting Plan — Marker plan per lay fabric
Fabric Usage — Tracking pemakaian kain per cutting
Sewing Line — Alokasi ke line produksi per style
Bundle Tracking — Bundle dari cutting sampai finishing
Defect Tracking — Catatan cacat per bundle/operasi

📋 Quality Control

QC Checkpoint — Check quality per operasi (cutting, sewing, finishing)
AQL Sampling — Acceptable Quality Level sampling
Defect Categories — Minor, major, critical dengan action plan
Repair Order — Repair order untuk barang defect
QC Pass Rate — % pass rate per style/line/operator

📷

Screenshot: BOM Garment & Production

BOM per Style, Manufacturing Order, Cutting Plan, QC Checkpoint, Bundle Tracking

Dashboard

Dashboard KPI Garment

Prebuilt KPI dashboard untuk garment manufacturing & apparel business, terintegrasi dengan sale, purchase, stock, MRP, dan accounting.

📈

Production KPIs

Output Harian — Jumlah unit diproduksi per hari
Efisiensi Line — % efisiensi per sewing line
Downtime — Downtime mesin per shift
Target vs Actual — Perbandingan target produksi vs aktual
SMV — Standard Minute Value tracking

💰

Financial KPIs

Cost per Unit — Biaya produksi per unit garment
Gross Margin — Margin kotor per style
WIP Value — Nilai WIP dalam rupiah
Inventory Turn — Perputaran persediaan bahan baku & barang jadi

📦

Quality KPIs

Pass Rate — % lolos QC per operasi
Defect Rate — % cacat per style/line
Rework Cost — Biaya repair per periode
Customer Return — % retur dari buyer

🚚

Supply Chain KPIs

Lead Time — Procurement lead time bahan baku
Fabric Stock — Stok kain per jenis
OTIF — On Time In Full delivery ke buyer
Supplier Score — Rating supplier fabric & trim

📷

Screenshot: Dashboard Garment

Prebuilt KPI dashboard — production, financial, quality, supply chain

Ecosystem

Integrasi Cross-Module

💰

Garment ↔ Accounting

COA khusus garment (ga_XXXXX) 6-digit
Akun WIP, bahan baku, barang jadi terpisah
Jurnal biaya produksi otomatis dari MO

📦

Garment ↔ Inventory

Persediaan bahan baku per jenis fabric
WIP tracking di stock location
Barang jadi dari produksi → finished goods

🔧

Garment ↔ Manufacturing

BOM per style multi-level
Routing cutting, sewing, finishing
Subkontrak makloon outsourcing

📈

Garment ↔ Dashboard

Dashboard KPI garment terintegrasi
Widget produksi, quality, finance
Drill-down ke dokumen sumber

🚚

Garment ↔ Purchase

PO bahan baku dari BOM requirement
PO trim & aksesoris
Supplier fabric & trim management

👥

Garment ↔ HR

Pencatatan jam kerja operator
Payroll based on output per line
Attendance per shift produksi

Comparison

Mengapa XERPIUM GARMENT?

Aspek	Manufacturing Standard	XERPIUM GARMENT
Chart of Account	Standard (umum)	✓ COA khusus garment 6-digit (ga_XXXXX)
BOM per Style	BOM basic	✓ Multi-level, fabric + trim + labor
Cutting Plan	✗ Tidak ada	✓ Marker plan, fabric usage tracking
Sewing Line	✗ Tidak ada	✓ Line allocation, bundle tracking
QC Checkpoint	Basic inspection	✓ Per operasi (cutting/sewing/finishing)
Dashboard KPI	✗ Tidak ada	✓ Prebuilt dashboard garment production
SMV Tracking	✗ Tidak ada	✓ Standard Minute Value per operasi
WIP Tracking	Basic	✓ WIP per bundle nilai rupiah
Defect Classification	✗ Tidak ada	✓ Minor/major/critical + AQL sampling
Subkon Makloon	✗ Tidak ada	✓ Outsourcing & makloon cost tracking

Portfolio

Portofolio Industri XERPIUM

Industri	Modul	Dashboard	Report
Inventory & WMS	275+	✓	✓
Manufacturing	230+	✓	✓
Purchase	105	✓	✓
HR & Payroll	29	✓	✓
Aerospace	10	✓	✓
Accounting	9	✓	✓
University	9	✓	✓
Distribution	8	✓	✓
Koperasi	8	✓	✓
Retail & POS	7+	✓	✓
Gold Mining	7	✓	✓
Aviation	6	✓	✓
Coal Mining	6	✓	✓
Hospital	6	✓	✓
Travel Umroh	6	✓	✓
Logistics	5	✓	✓
Hotel	5	✓	✓
Beauty Clinic	5	✓	✓
Rental	4	✓	✓
Livestock	4	✓	✓
Fishery	4	✓	✓
Software House	4	✓	✓
Event Organizer	4	✓	✓
Satellite City	2	✓	✓
Education	2	✓	✓
Food & Beverage	1	✓	✓
Civil Construction	1	✓	✓
Garment	1	✓	✓
Agriculture	1	✓	✓
Theme Park	1	✓	✓
Data Center / IT	1	✓	✓
Sawit / Palm Oil	1	✓	✓
Feedmill	1	✓	✓
Building Management	1	✓	✓
Auditor	1	✓	✓

XERPIUMGARMENT